Machine History Card – Maintenance task
Maintenance department important part of the company, maintenance need a much awareness, perfection, any king of retake can be costly if mistakes occur in any machine after repairing, machine repairing is very important for company as well maintenance department need much fluent in any case of machine repairing to financial support to company. Maintenance department can raise uncovered loss that directly effect company balance sheet, to consider that losses, maintenance must keep all the possible cause to reduce it.
Rework in machinery, lake of preventive maintenance or in cleaning lubrication inspection & testing can drastically gain cost of machine maintenance, corrective actions & preventive maintenance should be a perfect as per schedule otherwise breakdowns, depreciation of parts and other trouble can be comes which is possible to avoid, its all are unacceptable for management.
How to do for reduce rework?
Answer is simple Analysis on previous breakdown, schedules of machine maintenance, real maintenance, preventive maintenance & schedules & real maintenance of cleaning lubrication inspection and tightening. To consider all the data need to be analysis, where is lake of information, communications, schedule mistakes or real maintenance on late cause breakdowns? Or operators, Cleaning lubrication Inspection Tightening operators or engineers, schedule prepared engineers, maintenance engineers & fitters, welder’s opinions & mistake records much help to avoid rework maintenance.
History of breakdown help to prepare schedule of preventive maintenance, consumed parts inspection or expands inspections with extra required criteria, re analysis on part if breaking again & again or breaking part due to others machine parts. Give training to repairers, maintenance officers, service operators, machine operators, electrical personal & helpers of machine if possible.
How machine History Card help to reduce maintenance frequency & cost?
Machine history card is one of the most required records that help to maintenance department of each machines details & its history to understand when machine was breakdown, why its was happen & what was done to repair, how much cost calculated for this particular maintenance on that machine.
See Above Picture no. 1.1 that help to understand how the record need to maintain, what is records requirements and how its feel, this data will help for all the time to maintenance department people who having a MEMO ( Internal request form for maintenance of machine ) of machine. Maintenance people get the details when any MEMO get from any department and compare problems and solution which previously apply as result quick repairing, avoiding trial & error system and help to impact to other same machinery.
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- Machine History Card format in excel format free download
- Machine History Card details read full
- Machine History Card : Maintenance Task
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