5S Audit Checklist for Production / Manufacturing area
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1 |
ARE ANY USED / UNWANTED INPUT MATERIALS LYING ON THE FLOOR?
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2 |
ARE TOOLS EASILY FOUND WHEN REQUIRED? ARE ANY TOOLS LYING IN FLOOR SPACE? |
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3 |
ARE ANY PARTS OF MACHINE (REPLACEMENT PARTS) &/OR SUPPORTING EQUIPMENTS LYING ON FLOOR |
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4 |
ARE UNNECESSARY PAPERS LYING IN AREA? |
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5 |
ARE ANY IN-PROCESS MATERIALS OCCUPYING UNEXPECTED SPACE?
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6 |
IS IDENTIFICATION PROVIDED ON EACH LOT FOUND IN THE AREA?
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7 |
IS STORAGE AREA PROPERLY MAINTAINED INCLUDING MATERIAL IDENTIFICATION
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8 |
ARE SOPs INCLUDING SAFETY INSTRUCTIONS PROVIDED NEAR EACH WORK AREA?
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9 |
IS PROCESS WASTE SHIFTED TO SCRAP STORAGE AREA OR LYING ON FLOOR?
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10 |
ARE DUSTBINS/ SPITOONS PROVIDED IN EACH AREA? ARE THOSE USED FOR WASTE ACCUMULATION OR STILL WASTES ARE THROWN ON FLOOR?
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11 |
ARE YELLOW LINES FOR AREA DEMARACATION MAINTAINED?
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12 |
IS IDENTIFICATION ON MACHINE & TOOLS MAINTAINED PROPERLY?
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13 |
SUFFICIENT AREA FOR MATERIAL STORAGE AND MOVEMENT AROUND MACHINES?
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14 |
FLOOR, CEILING, MACHINES TOOLS & VISUAL DISPLAYS FREE OF DIRT, OIL, and COBWEBS?
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15 |
IS SUFFICIENT LIGHTING & VENTILATION AVAILABLE IN ANY AREA?
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16 |
IS DAILY CLEANING / HOUSEKEEPING REGULARISED? WHAT IS THE VISUAL IMPACT?
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17 |
IS OIL / GREASE APPLIED FOR MACHINE / TOOLS NOT IN USE?
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18 |
DOES IT ENSURE NO UNNECESSARY SPILLAGE TO FLOOR?
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19 |
ARE NECESSARY SAFETY DEVICES AVAILABLE?
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20 |
ARE CONCERNED PERSONS USING THOSE?
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21 |
ARE ALL ELECTRICAL POINTS AND WIRES PROPERLY INSULATED?
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22 |
ARE REQUIRED SAFETY INSTRUCTIONS / PICTURES AVAIALABLE IN THE AREA?
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23 |
IS FLOOR MAINTAINED IN PROPER CONDITION i.e. FREE FROM ANY BUMPS, UNIFORMITY?
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24 |
ARE SAFETY GUARDS PROVIDED ON ALL MOVING / REVOLVING PARTS OF THE MACHINES?
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25 |
GENERAL CLEANLINESS LEVEL OF EXHAUST FANS, TUBE LIGHT FIXTURES etc.
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5S Audit Checklist for Production Area / Process Manufacturing area’s Project Implementation, Each & every Front to bottom, Small to huge levels are covered to enhance Cleanness, increase productivity.