Internal Rejection format
Internal rejection Format is used for the monitoring and controls to reject material during manufacturing various processes, same will be enabling to monitor & calculate reworks and scrape for the particular customer and against order no. Internal rejection summary that is internal rejection format can also used to PPM (Part per Million) or reworks and scrape qty and values against qty rejected.
Summary of internal Rejection format required fields to monitoring & calculate the stages as per customer and order no for the quantity pass from various manufacturing process, analysis are also can be done through collection the data from this formats, required fields for the compliance of internal rejection format as below:
- Date & Month
- Customer Name
- Order No & Date
- Location / Machine
- Process ( manufacturing Process )
- Operator
- Qty Rejected
- Reason for Rejection
- Rework with Qty, PPM & Value
- Scrape with Qty, PPM & Value
- Remarks
All above fields that used for this format, there is first is location / machine where rejected qty is noted during manufacturing process are same will be mentioned in internal rejection format with process where rejected quantity are raised, operator of the machine name also important to analysis of the rejected quantity raised due to its possible that skilled workmen operations can match with rejected quantity always down against unskilled operators, for the further training it is very important to operators are involve in format to enable analysis.
Reason for the rejection is very important for this format, all the possible queries are noted to analysis the data to avoid such possible for the rejection are possible to reduce or any engineering changes can be possible, if the right information are passed in this format.
Off course when rejection happens that to compliance of order that required reworks, is very big loss for the manufacturing unit that double loss happen when rejection prevent. From the rework and process work both scrap are comes in third line to balance of quantity.
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