Safety inspection checklist points for chemical plant – chemical processing unit
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Is there any material lying on floor in side or outside of gangway at Inspection area?
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Is the floor clean and Non slippery? Is the area is without Oil, acid fumes, and chemical vapor. Etc.?
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Do people wear appropriate PPE’s – Personal Protective Equipment like safety gum shoes, nose Mask, Hand gloves etc… During inspection?
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Is there any leakage / spillage of water, chemical, oil from machine / Tank? Is there any arrangement to prevent leakage permanently?
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Is there any rotating equipment or any rotating things are without safety guard in machining area / within chemical unit premises?
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Is there any damage of Electrical appliances founding during walking inspection at around chemical processing plant?
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Is there any loose wire or open connections at chemical processing plant?
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Is there any leakage of oil / coolant on floor in a stored condition?
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Existing chemicals are stored systematically as directed in M.S.D.S. [Material Safety Data Sheet] & identified with optimum qty and identification?
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Hazardous chemicals are stored separately with handling instruction or not?
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Instructions to deal with potential Departmental Hazard exists?
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Is Handling & disposal of Hazardous waste given to Authorized person?
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Is stamping & verification carried out for standard weights / Electronic weigh machines once in a year? Is there any evidence?
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Flow charts exist for all activities done in dept? Work instruction exists for all an activities indicated in flow chart?
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Whether work instructions are followed? Indicated Parameters are followed as per work instructions? Records of Parameters are available? Reaction plan / actions are taken for none conforming are evident?
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Is there any safety instructions for all chemical processes as per flow diagram are available and recorded? Are they followed? If followed, is it evident?
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Is all safety instruction are in line with M.S.D.S. [Material Safety Data Sheet]? Whether M.S.D.S. [Material Safety Data Sheet] available for all chemicals / Reagents used for process and Testing?
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Safety equipment / Devices provided are in working condition and working effectively?
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Is the hazardous wastes are from processing is properly packed in PVC bags and stacked in the room provided?
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Is proper and appropriate records of Hazardous waste generated and disposed off are maintained?
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Is stack emission check up are carried out as per its defined frequency and methods? Is it inline with Norms laid down in Consent?
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Is there leakage of water or steam from any lines?
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Is the condition of Ropes / slings / wires is satisfactory – Not too old OR damaged OR worn out? Are they periodically and jointly inspected with Maintenance Dept. ? or external agency?
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Is Hoist, fork life, over head cranes or Lifts Examined once in last 6 months? Evidence?
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Are the Hot Water generator / Boiler / Pressure vessels checked and tested periodically? Evidences of same and with Next due date.
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Is Lab is with sufficient illumination and Ventilation? Does it provide safe atmosphere for chemical testing? Walls & roof having damage?
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Does the procedure for Testing Exists? Displayed? Controlled and Updated?
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Are the Results of Testing Recorded? Is the Records are kept accessible to all concerned?
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Is the list of Chemical Reagents available with its shelf life?
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Are Standard operating procedures available for all Chemical Processes? Does Standard operating procedures exists for Preparation, Monitoring and discardation of Chemical / oil bath? Does Standard operating procedure indicate personal protective equipments required for particular testing?
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IS Chemical wastage / solutions after testing are treated at emission treatment plant?
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Is M.S.D.S. (Material Safety Data Sheet) available for Chemical Reagents?
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Are Instruments/ Devices for Testing and analysis calibrated periodically? Records of same are evident?
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Is the list of Testing facility, its accuracy, capacity, make available and displayed?
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Any unsafe activity or unsafe situation can be a cause for aspect or hazards – identify during the visit, make a list of the found in case.
Related Topics:
- SAFETY INSPECTION CHECKLIST POINTS FOR FIRE EXTINGUISHERS
- SAFETY INSPECTION CHECKLIST POINTS FOR CANTEEN & PANTRY ROOM
- SAFETY INSPECTION CHECKLIST FOR SAFETY SHOWER
- SAFETY INSPECTION CHECKLIST FOR STORAGE TANKS
- SAFETY INSPECTION CHECKLIST POINTS FOR FIRST AID BOX
- SAFETY INSPECTION CHECKLIST POINTS FOR LADDER
- SAFETY INSPECTION CHECKLIST POINTS FOR CHEMICAL PLANT
- SAFETY INSPECTION CHECKLIST POINTS FOR MAINTENANCE
- SAFETY INSPECTION CHECKLIST POINTS FOR PACKING
- SAFETY INSPECTION CHECKLIST POINTS FOR QUALITY
- SAFETY INSPECTION CHECKLIST POINTS FOR RM
- SAFETY INSPECTION CHECKLIST POINTS FOR STORE
- SAFETY INSPECTION CHECKLIST POINTS
- HEALTH AND SAFETY GENERAL CHECKLIST POINTS
- ENVIRONMENTAL CHECKLIST POINTS
- EMERGENCY PREPAREDNESS CHECKLIST POINTS
- CRANE & LIFTING EQUIPMENT SAFETY INSPECTION CHECKLIST