
Rework Analysis
Rework Analysis For the any organization, rework is duel loss in product line that also down the moral of people working in production line further its increasing wasting of time & money of organization, for reducing reworks of the production…

Frequency Distribution Diagram
Frequency Distribution Diagram Through statistically, a frequency distribution diagram is well structured more that two product parameter or variables taken for analysis to identify the variables’ boundaries, variations that is minimum & maximum level that support to identify the…

Production floor plan checklist points
PRODUCTION – FLOOR PLAN CHECKLIST POINTS General Points: Does the floor plan identify all required process and inspection points? Have clearly marked areas for all material, tools, and equipment at each operation been considered? Has sufficient space been allocated for…

PROCESS FLOW CHART CHECKLIST POINTS
PROCESS FLOW CHART CHECKLIST POINTS Does the flow chart illustrate the sequence of production and inspection stations? Were all appropriate FMEA’s (SFMEA, DFMEA) available and used as aids to develop the process flow chart? Is the flow chart keyed to…

Product/Process Quality Checklist points
PRODUCT/PROCESS QUALITY CHECKLIST POINTS General Questions: Is the assistance of the customer’s quality assurance or product engineering activity needed to develop or concur to the control plan? Has the supplier identified who will be the quality liaison with the customer?…

NEW EQUIPMENT, TOOLING, AND TEST EQUIPMENT CHECKLIST POINTS
NEW EQUIPMENT, TOOLING, AND TEST EQUIPMENT CHECKLIST POINTS Does the design require: New materials? Quick change? Volume fluctuations? Mistake proofing? Have lists been prepared identifying: New equipment? New tooling? New test equipment? Has acceptance criteria been agreed upon for: New…

Design Information Checklist Format
Design Information Checklist Format In advance product quality planning, when suppliers going for approval of product that before the product part approval, customer is asking for the design information that supplier are prepared design information checklist along with APQP form…

Design information Checklist Points : APQP
Design information Checklist Points : APQP A. General Does the design require: New materials? Special tooling? Has assembly build variation analysis been considered? Has Design of Experiments been considered? Is there a plan for prototypes in place? Has a DFMEA…

Preventive Action Request
Preventive Action Request Most of the industrial people are change or replace part after damage happen with machine or machine’s part, but the preventive actions are mostly not happens due to not awareness of the preventive action and ungrateful find…

5s implementation program – step by step points
5s implementation program – step by step points As we Discussed on 5S before & also you can see above picture having 05 forms that indicating the requirements of the implementation of 05 steps that have to…