Internal Audit Checklist for Production Department

QMS : internal audit report General Questionnaire

Internal Audit Checklist for Production

Internal Audit Checklist for Production Department
Internal Audit Checklist for Process Audit / Product Manufacturing Audit

 

1 Are Pickling process stages carried out as per predefined flowchart & control plan?
2 Are related product parameters monitored & recorded?
3 In case of non-conforming product (reprocess req.) are reaction plan & corrective action initiated as mentioned?
4 Are reworked products re-inspected as per relevant stage criteria are records maintained?
5 Are all types of defects observed, covered in process FMEA?Are S, O, D ratings done correctly?In case of higher RPN No. are improvement actions initiated?

 

6 Is Product identification / traceability maintained in process?How?
7 Is process validated?How?Are results satisfactory? Are process parameter mentioned in control plan, in line with validation results? 

Is periodic revalidation planned & conducted?

 

8 Are process changes initiated to maintain continuing suitability?
9 Are process parameter monitored as per limits mentioned in control plan? Are these recorded?Are these acceptable?
10 Are process parameter monitoring devices calibrated periodically?Do these carry valid status?
11 Is sufficient space & equipment available for material movement handling?
12 Are necessary safety equipment provided to ensure personal safety? Are those used effectively?
13 Are Pickling areas designed to ensure safety in working?
14 Are processes remaining treated to ensure neutrality before disposal?
15 Are both change/disposal records maintained?
16 Is material consumption monitored with respect to production?Are trends consistent/ satisfactory?Are actions initiated to control material consumption?

 

17 Are rework/ reprocess monitored?Are trends satisfactory?Are actions initiated to reduce rework/reprocess?

 

18 Are visual aids available for visual inspection of surface?
19 Are operators aware of work instructions? Are those followed?
20 Are operators aware of consequence to customer of products non-conformities?How these are defined?

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